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Jracking Flexible Electric Mobile Rack System Automated Pallet Warehouse
Product Description
Product Description
Electric Mobile Racking
Electric mobile rack takes full advantage of warehouse space, offering 3 times the space utilization rate of conventional racking systems. Each unit can be moved independently along guide rails. Operation is intuitive—drive an entire unit with the simple push of a button. Every rack is engineered with its own dedicated transmission equipment connected to an electromotor and comprehensive safety protection devices. The system is predominantly utilized in cold storage, refrigerated facilities, or explosion-proof environments, ensuring 100% direct accessibility for loading and retrieval.
| Name | Electric Mobile Rack | Material | Steel |
| Dimension | Different sizes are available | Color | Selective |
| Depth | Customized | Weight Capacity | Customized |
| Width | Customized | Height | Customized |
| Finish | Powder coated / Galvanised | ||
| Weld | Weld for automatic welding | ||
| Rust Prevention | Surface antirust treatment | ||
| Usage | Warehouse Storage System | ||
| Function | Cold Warehouse Storage | ||
| Certification | CE, ISO9001:2008 | ||
| Free Sample | Available (Delivery Cost on Buyer) | ||
| OEM Service | Available | ||
Product Display
Brief Introduction
The Electric Mobile Rack represents the most reliable format of high-density warehouse storage, facilitating seamless forklift access to stored merchandise. By eliminating redundant access aisles, overall facility space utilization can exceed 85%. The complete installation is composed of tracks (or guidance devices), mobile trolleys (walking base), motors, racking frames, optical/safety sensors, an intuitive operation control panel, and synchronized software control architecture. Depending on floor track requirements, the system is configured into guide rail or trackless (non-guide rail) layouts.
| Technical Parameter | Guide Rail System | Non-Guide Rail System |
|---|---|---|
| Loading Capacity | 32 tons / unit | 16 tons / unit |
| Wheel Material | Cast Iron | Polyurethane |
| Width of Trolley | 210 / 226 mm | 300 mm |
| System Cost | Standard / Normal | Higher |
| Running Speed | Max 10 m/min | |
| Floor Notching Requirement | Required | Not Required |
| Guidance Type | Rail Guidance | Mechanical Guidance |
| Motor Power Options | 0.4 KW, 0.75 KW | |
Features and Advantages
- High-Density Efficiency: Increases overall warehouse storage capacity by more than 85%.
- Cost Reduction: Minimizes operating and real estate investment through optimal footprint utilization (surface area utilization > 80%).
- Inventory Versatility: Ideal for managing multiple product SKUs stored in low to moderate unit quantities.
- Unobstructed Access: Direct 100% access to individual pallet slots prevents unnecessary and time-consuming load relocation.
- User-Friendly Controls: Streamlined structural setup, engineered for smooth daily operation and simplified maintenance.
- Broad Application Spectrum: Designed for seismic resistance, deep-freeze cold chains, general manufacturing, pharmaceuticals, food sectors, and new energy operations.
System Components
| Rack Structure | Heavy-Duty Pallet Racking |
| Transmission Assembly | Reinforced bottom bracing, guided mobile trolleys, electric motors, heavy transmission shafts |
| Control Unit | Centralized PLC control system, interactive software management console |
| Guidance System | Precision ground guide rail or perimeter side guide rail |
Construction Process
Step 1: Guide Rail Construction
| Guide Rail Specification | Non-Guide Rail Specification |
|---|---|
| Guide rail electric mobile rack systems require floor notching, rail alignment, concrete pouring, and scheduled curing maintenance. This solution is specifically designed for high-capacity warehouse operations allowing floor grooving. | Non-guide rail electric mobile rack systems require no floor grooving or notching. This solution is ideal for facilities prioritizing rapid setup, moderate loading capacities, and preservation of existing floor coatings. |
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Frequently Asked Questions (FAQ)
How much floor storage space can an electric mobile rack system save?
Compared with traditional selective pallet racking, an electric mobile racking setup increases storage capacity by up to 85% and surface area utilization by over 80% by consolidating multiple static aisles into a single movable access aisle.
What is the primary difference between guide rail and non-guide rail systems?
The guide rail system uses embedded floor tracks and cast iron wheels, handling heavy capacities up to 32 tons per unit. The non-guide rail system utilizes polyurethane wheels and mechanical guidance without cutting floor notches, making it ideal for lighter loads (up to 16 tons per unit) and ready-built facilities.
Is the electric mobile racking system suitable for cold storage warehouses?
Yes. Electric mobile racking is extensively deployed in cold chain and deep-freeze logistics. By minimizing unoccupied air space, it significantly reduces refrigeration volume, thereby cutting electricity and operational expenses.
What safety mechanisms are included to protect operators and forklifts?
Every mobile base is equipped with optical detection sensors, emergency stop buttons, overload prevention, and collision barriers. When an obstruction or personnel is detected in the aisle, the movement stops immediately.
Can rack dimensions, capacities, and colors be fully customized?
Yes. All rack configurations—including bay width, frame depth, beam height, load ratings per tier, and powder coating colors—are tailored to specific pallet parameters, facility heights, and operational requirements. OEM manufacturing is fully supported.
